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Reflecting safety: best practices for turnout gear trim maintenance

Reflective trim on firefighter turnout gear is more than just an added feature; it is a critical component mandated by the National Fire Protection Association (NFPA) to ensure the safety and effectiveness of firefighters on the front line. This essential element is designed to enhance visibility in low light and high-risk environments, playing a crucial role in protecting firefighters from a variety of hazards. From being easily detected on a chaotic scene to preventing roadside accidents, maintaining the reflective trim on your gear is imperative. In this article, we delve into the importance of reflective trim, explore best practices for its upkeep, and discuss how it contributes significantly to the safety and performance of those who brave the flames to keep us safe.

The importance of reflective trim

Reflective trim on firefighter turnout gear serves a dual purpose: visibility and identification. It enables firefighters to be seen in smoke-filled, dark and chaotic environments, reducing the risk of accidents and enhancing coordination among fellow firefighters. Additionally, reflective trim helps in identifying firefighters quickly, which can be crucial in rescue operations and emergency scenarios.

Given the critical role reflective trim plays, its maintenance and inspection cannot be overstated. Regular upkeep ensures that the trim retains its reflective and fluorescent properties and remains securely attached to the gear, providing maximum visibility and safety.

Understanding reflective trim materials

Reflective trim is typically made from materials that incorporate glass beads or microprismatic retroreflective elements. These materials reflect light back to its source, making the wearer visible even in low-light conditions. The trim is usually sewn onto the turnout gear and is designed to withstand the rigors of firefighting environments.

  • Glass bead trim contains thousands of tiny glass beads that reflect light. It is known for its flexibility and ease of sewing onto fabric.
  • Microprismatic trim uses prisms to reflect light, offering higher brightness compared to glass bead trim. It is durable and often used in high-performance applications like turnout gear.

‘Maintaining today’s advanced trims, which utilize sophisticated materials, is crucial for ensuring the safety and visibility of firefighters,’ says Brian Marenco, Director of Business Development at Gear Wash, the nation’s largest Independent Service Provider (ISP) of PPE care and maintenance. ‘Proper care helps preserve these reflective and fluorescent elements so they continue to perform even in the harshest conditions.’

Inspecting reflective trim

Regular inspection is crucial to ensure reflective trim remains functional and safe. Fire departments should establish a routine inspection schedule, with checks conducted when reporting for duty and after each incident. Here’s a comprehensive guide to inspecting reflective trim:

  • Visual inspection
    • Check for damage: Look for visible cuts, abrasions or burn marks. Damaged trim may not reflect light effectively and should be repaired or replaced.
    • Assess reflectivity: Use a flashlight to test the trim’s reflectivity. If the trim does not reflect light uniformly, it may be time to replace it.
  • Physical inspection
    • Attachment points: Ensure that the trim is securely sewn or attached to the turnout gear. Missing, loose or frayed stitching should be repaired immediately.
    • Flexibility and integrity: Check the flexibility of the trim. Stiff or brittle trim can indicate degradation of the material, compromising its effectiveness.
  • Functional testing
    • Night-time visibility test: Conduct a visibility test in a dark environment. Have a firefighter wear the gear and observe the reflectivity from a distance using a flashlight or vehicle headlights.
When inspecting turnout gear and reflective trim, look for damages such as rips, tears, burns, discoloration, stains, contamination, abrasions, broken or missing stitches, and signs of lifting like wrinkles, buckling or missing pieces. If you encounter any issues or are uncertain about the condition of your gear, have it inspected comprehensively by trained experts.
When inspecting turnout gear and reflective trim, look for damages such as rips, tears, burns, discoloration, stains, contamination, abrasions, broken or missing stitches, and signs of lifting like wrinkles, buckling or missing pieces. If you encounter any issues or are uncertain about the condition of your gear, have it inspected comprehensively by trained experts.

Maintaining reflective trim

To ensure the longevity and effectiveness of reflective trim between NFPA1851 recommended bi-annual cleanings, adopting thorough maintenance habits is important. Gear Wash recommends the following best practices, recognized across departments for their effectiveness. Regular cleaning and careful handling help prevent damage and maintain optimal performance. Here are key tips to keep your gear in peak condition:

  • Advanced cleaning i.e. machine washing

Remove the inner liner. Wash outer shells with outer shells and wash inner liners with inner liners. Load machine or extractor so machine is approximately half full as you look through the glass door. Use a mild detergent. Do not use bleach and avoid using fabric softeners, which can reduce the trim’s reflective properties.

  • Drying

Air dry the turnout gear whenever possible. High heat from dryers can damage the reflective material. If a dryer must be used, select a low heat setting and remove the gear promptly once dry.

  • Inspection after cleaning

Take the opportunity to inspect the reflective trim after cleaning. Look for signs of wear, such as fraying edges, peeling or fading. Address any issues immediately to prevent further degradation.

  • Storage

Store turnout gear in a cool, dry place away from direct sunlight. UV rays can cause the reflective trim to fade and lose its effectiveness over time.

For comprehensive guidance on washing turnout gear, visit Gear Wash on YouTube. There, you’ll find helpful videos covering proper inspection and maintenance from head to toe.

Repairing and replacing reflective trim

When inspection reveals issues with the reflective trim, prompt action is essential. An Independent Service Provider verified for repair should be the first consideration for any extensive repairs or replacements. Many manufacturers and independent providers offer services to ensure gear is restored to its original condition.

‘If the trim is significantly damaged, faded or nonreflective, it should be replaced entirely,’ says Brian. ‘This involves removing the old trim and sewing on new trim using a machine. For departments without the necessary equipment, expertise and NFPA 1851 credentials it’s best to leave this process to gear care professionals.’

Brian says to also be sure to keep clear records of all advanced inspections, repairs and replacements as this documentation helps in tracking the maintenance history and ensures compliance with NFPA 1851.

Best practices for fire departments

Fire departments that establish standardized procedures for the maintenance and inspection of reflective trim do more to ensure the effectiveness of their gear. All personnel should know the importance of reflective materials and be trained to perform basic cleaning and inspection. Checklists should also be developed to maintain consistency and thoroughness in the inspection process.

‘Remember to conduct regular routine inspection of turnout gear while following the manufacturer’s specific guidelines for maintenance,’ adds Brian. ‘It’s also crucial to establish a contract and relationship with an ISP who is repair verified for advanced inspection and repair of gear following any significant incidents.’

Keeping trim

In the high-stakes world of firefighting, every detail matters. Proper care of reflective trim not only extends the lifespan of the gear but also ensures that firefighters remain visible and identifiable in the most challenging environments. By prioritizing maintenance and inspection of reflective trim, fire departments can uphold the highest standards of safety and readiness, ultimately protecting the lives of those who protect us.

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